Filter Press Maintenance and Care
1.1 Inspection of Connections and Components
Regularly check all connections for tightness and ensure all parts are functioning properly. Immediately notify maintenance personnel if any abnormalities are detected.
1.2 Cleaning and Storage for Long-Term Inactivity
If the filter press will not be used for an extended period, clean the filter cloth and plates thoroughly and allow them to dry completely.
1.3 Power Disconnection Before Disassembly
Always disconnect the power supply before performing any module disassembly or maintenance.
1.4 Bearing and Piston Rod Inspection
Regularly inspect bearings, piston rods, and other moving parts. Keep them clean and well-lubricated to ensure smooth operation.
1.5 Electrical Control System Check
Conduct insulation and reliability tests on the electrical control system. Repair or replace any faulty electrical components immediately.
1.6 Filter Cloth Inspection Before Operation
Before pressing, carefully examine the filter cloth to ensure it is free from folds or damage. A smooth and intact cloth guarantees optimal filtration.
2. Hydraulic Station Maintenance and Care
2.1 Oil Filling Through Filters
Always use a filter when adding hydraulic oil to prevent contamination.
2.2 Pre-Operation for Idle Equipment
For equipment that has been idle for more than one hour, run the pump without load for a few minutes before activating the operating mechanism.
2.3 Regular Inspection of Vulnerable Parts
Frequently check pipe connections, screws, and other wear-prone components.
2.4 Hydraulic Oil Replacement
Replace the hydraulic oil immediately if emulsification is observed.
2.5 Major Hydraulic System Repairs
During major overhauls, avoid disassembling critical components like pumps and valves unless absolutely necessary. Replacement should only occur after proper confirmation.
Conclusion
Proper maintenance of filter presses ensures long-term reliability, optimal performance, and cost-effective operation. Following these guidelines will help prevent operational failures and extend the equipment's service life.
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